A quick-change mould system is an engineering solution that allows a blow moulding machine operator to swap from one bottle format to another in under 30 minutes — without heavy tools, crane lifts, or extended downtime. In traditional mould systems, format changes on high-speed Sidel or Krones machines can take 4–6 hours, costing thousands of rupees in lost production time.
Ultra Mould designs and manufactures quick-change systems using a base-shell and cavity-insert design: the heavy outer shell (moule) stays on the machine permanently, while only the lightweight inner cavities are swapped. This dramatically reduces change-over time and labour requirement.
Our quick-change systems are engineered to fit specific machine models. Please provide your machine brand and model during enquiry so we can confirm compatibility.
For a packaging line running 2+ bottle formats per day, the ROI on quick-change moulds is typically under 6 months. Here is a simple calculation: if a format change saves 3.5 hours of production time, and your line runs at 12,000 bottles/hour with a margin of ₹0.50/bottle, each changeover saves ₹21,000 in lost production. With 25 changeovers per month, that is ₹5.25 lakh/month saved — far exceeding the mould cost.
Need this for production? WhatsApp our engineering team with your bottle drawing or sample — we reply with cavities, lead time, and pricing within 12 working hours.
Three decades of mould engineering, one promise: zero downtime, lifetime support.
Production-ready moulds dispatched in 28–42 days. Express manufacturing for repeat customers.
5-axis VMC machining + EDM polishing delivers Ra 0.2 mirror finish on every cavity surface.
Every mould backed for finish life. Free polish and re-trial visits anywhere in India for 12 months.
Active shipments to UAE, Saudi Arabia, Oman, Kuwait, Kenya, Nigeria, Ghana, Bangladesh, Sri Lanka.
Every mould is engineered to your exact bottle drawing, your steel preference, and your machine model. Below is our standard specification matrix for this product family.
Need something outside this range? We routinely build custom-spec moulds for premium customers across India, Middle East, and Africa.
| Specification | Detail |
|---|---|
| Material | PET |
| Capacity | 100ml — 2L |
| Steel | P20 / S136 / 2316 |
| Cavities | 2 / 3 / 4 / 6 / 8 cavity |
| Lead time | 4–6 weeks |
| Machine | Sidel, Krones, Aoki, Shyam, Bana |
From 200ml mineral water to 50L jerry cans. Every mould customised to your bottle spec and machine model.

200ml to 2L beverage and water bottles

Sidel, Krones, Aoki compatible. High uptime.

Ideal for small batch manufacturers.

5L to 50L UN-certified jerry cans.

Food-grade BPA-free for pharma & infant care.

Petaloid base, pressure-rated, clear PET.
Quick answers to the most common questions buyers ask before placing an order.
Standard lead time is 4–6 weeks from final design approval. Express manufacturing in 3 weeks available for repeat customers. Weekly progress photos and videos shared on WhatsApp throughout production.
We work with P20 (general purpose), S136 (mirror-finish for transparent bottles), 2316 (corrosion resistant), and NAK-80 (premium, long-life). Steel selection depends on bottle clarity needs, production volume, and budget.
Yes — we manufacture moulds compatible with Sidel, Krones, Aoki, ASB, Sipa, Husky, Shyam Plastic, Bana Envirotech, Global PET, AIM, and most Indian/Chinese semi-automatic and fully automatic blow machines.
Both. If you have CAD (STEP, IGES, STL), we work to your file. If you only have a sample bottle or sketch, our in-house design team produces DFM-optimised CAD and mould-flow analysis at no extra cost.
WhatsApp a sample bottle, drawing, or competitor mould — our engineering team replies with cavities, lead time, and pricing before end of day.