A well-maintained blow mould should last 500,000 to 1,000,000+ cycles. But in real factory conditions — misaligned machines, improper bottle temperature, cooling water quality issues and normal wear — moulds can develop problems much earlier. Recognising the signs early and repairing promptly can save you from scrapping the entire mould.
Ultra Mould provides blow mould repair and reconditioning services for all types of PET and HDPE blow moulds, regardless of the original manufacturer. We accept moulds from all brands — DTPPL, Bana Envirotech, Jagmohan, Sadhi-SMP and all Indian machine brands, and moulds made by other mould manufacturers.
When you send us your mould, our team conducts a full inspection and sends you a written repair report with photos and estimated cost before any work begins. Upon your approval, we proceed with the repair and return the mould fully tested within 5–10 working days.
Need this for production? WhatsApp our engineering team with your bottle drawing or sample — we reply with cavities, lead time, and pricing within 12 working hours.
A worn or damaged mould doesn't always need replacing. Ultra Mould reconditions PET and HDPE blow moulds — cavity re-polishing, weld repair on damaged surfaces, neck-thread correction, vent cleaning and clamp-face truing — to bring an old tool back to production clarity and dimensional accuracy at a fraction of new-tool cost.
We work on moulds we built and on tooling from other makers. Send photos of the wear and your bottle issue for a fast assessment; most reconditioning jobs are turned around quickly and returned with a fresh trial so you know it's right before it goes back on the line.
Three decades of mould engineering, one promise: zero downtime, lifetime support.
Production-ready moulds dispatched in 28–42 days. Express manufacturing for repeat customers.
5-axis VMC machining + EDM polishing delivers Ra 0.2 mirror finish on every cavity surface.
Every mould backed for finish life. Free polish and re-trial visits anywhere in India for 12 months.
Active shipments to UAE, Saudi Arabia, Oman, Kuwait, Kenya, Nigeria, Ghana, Bangladesh, Sri Lanka.
Every mould is engineered to your exact bottle drawing, your steel preference, and your machine model. Below is our standard specification matrix for this product family.
Need something outside this range? We routinely build custom-spec moulds for premium customers across India, Middle East, and Africa.
| Specification | Detail |
|---|---|
| Material | PET |
| Capacity | 100ml — 2L |
| Steel | P20 / S136 / 2316 |
| Cavities | 2 / 3 / 4 / 6 / 8 cavity |
| Lead time | 4–6 weeks |
| Machine | DTPPL, Bana Envirotech, Aim, Shyam Plastic |
From 200ml mineral water to 50L jerry cans. Every mould customised to your bottle spec and machine model.

200ml to 2L beverage and water bottles

DTPPL, Bana Envirotech, Aim compatible. High uptime.

Ideal for small batch manufacturers.

5L to 50L UN-certified jerry cans.

Food-grade BPA-free for pharma & infant care.

Petaloid base, pressure-rated, clear PET.
WhatsApp a sample bottle, drawing, or competitor mould — our engineering team replies with cavities, lead time, and pricing before end of day.
Common problems we fix: hazy bottles from worn cavity polish, flash from damaged pinch-offs or parting lines, caps not seating from worn neck threads, and short shots from blocked vents. We assess whether a repair makes economic sense versus a re-cut, and tell you straight — sometimes a new cavity is the better spend, and we'll say so.
Yes — we recondition PET and HDPE moulds from any maker, including cavity re-polish, weld repair, neck-thread correction and vent cleaning.
Send photos of the wear and your bottle issue. We assess honestly and tell you whether a repair or a fresh re-cut is the better economic choice.
Yes — every reconditioned mould is returned with a fresh trial so you can confirm bottle quality before it goes back into production.